Product Video
Products Description
|
Brand |
Bucket digging force |
Model |
Capacity |
Product Name |
|
Komatsu |
333 kN |
PC800 |
2.8-4m³ |
Bucket |
Product Details
|
Product Name |
Bucket |
|
Origin |
United States |
| Model | PC800 |
|
Price |
Negotiable |
| Brand Name | STONE |
|
Packing Details |
Standard Export Packing |
|
Delivery Time |
0-30 Days |
|
Payment Term |
L/C, T/T |
|
Price Term |
FOB, CIF, CFR |
|
Supply Capacity |
1000 PCS/Month |
|
Minimum Order Quantity |
1 PC |
|
Material |
High strength wear resistant steel |
|
Technology |
Precision Machining |
|
Surface |
Treatment Anti-Corrosion Coating |
|
Quality |
Original Factory Standard |
|
After-Sales Service |
Full Support, Online Service |
|
Color |
Standard Caterpillar Yellow or Customizable |
|
Application |
Excavator |
|
Customizable |
including customized materials, surface treatment and specifications |
Structural design:
Quality Design
The komatsu digger bucket adopts a high-strength one-piece structure, which reduces the stress concentration at the bucket joint through the integral welding process, thereby reducing the risk of fracture.
The bucket shape of the PC800 bucket has been precisely calculated to optimize the front curve and side plate angle to reduce resistance during excavation and improve loading efficiency.
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The bucket tooth seat of the PC800 excavator bucket has been specially strengthened to withstand higher impact forces, thereby extending the service life of the bucket teeth.
In order to cope with fatigue damage caused by high-intensity operations, the PC800 komatsu digger bucket adopts a double-layer structure reinforcement design in key stress-bearing parts.
High work efficiency
1. Fast loading: The bucket can be filled with materials quickly, reducing working time
The komatsu digger bucket of the Komatsu PC800 excavator adopts an optimized bucket design, and its shape and angle are carefully calculated to maximize loading efficiency.
The bucket has a large opening and the edge design conforms to the natural curve of material flow, allowing materials to enter the bucket more smoothly, reducing material slippage and waste during loading.
In large-scale earthworks or mining operations, fast loading capabilities can significantly shorten project cycles and reduce labor and equipment costs.
2. Reduce the number of handling times: The high capacity of the bucket reduces the number of round trips
The bucket of the Komatsu PC800 excavator has a large capacity, with a standard komatsu digger bucket capacity of up to 3.1 cubic meters. This means more material is loaded each time, reducing the number of round trips.
For projects that require a large amount of material handling, such as large construction sites or mining, high-capacity buckets can significantly reduce the frequency of equipment round trips, reduce equipment wear and fuel consumption.
In addition, reducing the number of handling times also means less equipment idle time, further improving equipment utilization and work efficiency.
3. Quick unloading: The bucket's unloading angle is designed reasonably to unload materials quickly
The bucket's unloading angle is one of the key factors affecting unloading efficiency. The Komatsu PC800 excavator's bucket adopts a reasonable design to ensure that materials can be discharged from the komatsu bucket quickly and cleanly during unloading, reducing unloading time.
The optimized unloading angle not only increases the unloading speed, but also reduces the material residue in the bucket, avoiding secondary cleaning work caused by material accumulation.
This design is particularly important in scenarios where frequent unloading is required, such as raw material supply at concrete mixing plants or operations at landfills, which can significantly improve overall operating efficiency.
Versatility
The shape and angle of the bucket are carefully designed to adapt to the physical characteristics of different materials. For example, for soil, the wide opening and suitable curved surface design of the komatsu digger bucket can ensure efficient loading and unloading;
For granular materials such as sand and gravel, the inner wall and edge design of the bucket can reduce the slippage and residue of materials.
The versatility of the bucket reduces the need to frequently change tools due to changes in material types.
Whether it is soft soil or hard sand and gravel, the bucket can complete the task efficiently, greatly improving the flexibility and economy of the equipment.
Since the komatsu digger bucket can adapt to a variety of materials, there is no need to frequently change tools, thus saving the time and labor costs required for tool replacement.
This is especially important for projects that need to handle a variety of materials, which can significantly improve work efficiency.
Application scenarios
Mining operations
Ore mining: suitable for ore excavation and crushing operations.
Material transportation: can efficiently transport materials such as coal and ore to improve mining efficiency.
Construction
Earth excavation: used for earthwork projects such as foundation excavation and foundation pit excavation.
Material handling: can quickly transport building materials such as sand, gravel, cement, etc. to improve construction efficiency.
Agricultural uses
Farmland cleaning: can be used to clean weeds, gravel and other debris in farmland.
Feed handling: can efficiently transport agricultural materials such as feed and fertilizer to help agricultural production.
Road construction
Roadbed leveling: suitable for leveling and compacting of roadbeds.
Material loading: can quickly load road construction materials such as sand, gravel, asphalt, etc. to improve construction progress.
Improved safety
1. Strong and durable:
The komatsu digger bucket is made of high-strength steel and is durable
The bucket of the Komatsu PC800 excavator is made of high-strength steel, which has excellent tensile strength and impact resistance.
The structure of the bucket is optimized to withstand the huge pressure and impact during high-load operations, thereby reducing safety hazards caused by material fatigue or structural damage.
2. Anti-slip design:
The bucket surface design prevents materials from sliding
The inner surface of the bucket adopts a special anti-slip texture design, which can effectively increase the friction between the material and the bucket and prevent the material from sliding during loading and transportation.
This design performs particularly well when handling loose materials (such as sand, gravel) or slippery materials (such as mud, wet soil), reducing the risk of material spillage and ensuring the safety and cleanliness of the construction site.
4. Compliance with safety standards:
The bucket design complies with international and domestic safety standards
The bucket design of the Komatsu PC800 excavator strictly follows international and domestic safety standards, such as ISO, CE and other certification requirements.
These standards cover multiple aspects such as material strength, structural design, and operational safety, ensuring that the komatsu digger bucket can provide reliable safety protection under various working conditions.
Improve equipment economy
Industry Solutions
Choose the plan that suits you best.
Reduce labor costs:
-mechanized operation reduces labor requirements
The Komatsu PC800 excavator significantly reduces its reliance on labor through efficient mechanized operation. It has a high degree of automation and can quickly complete excavation, loading and transportation tasks, reducing the frequency of manual intervention. This design not only reduces labor costs, but also improves operating efficiency.
01
Reduce equipment wear:
-durable design extends equipment life
The komatsu digger bucket of the Komatsu PC800 excavator is made of high-strength steel, with a sturdy and durable structure that can withstand the impact and wear of high-load operations.
This durable design extends the service life of the equipment and reduces downtime and repair costs caused by equipment damage.
02
Reduce maintenance costs:
-simple structure and easy maintenance
The bucket of the Komatsu PC800 excavator has a simple design and key components that are easy to inspect and maintain. Its maintenance points are reasonably arranged, and operators can complete most of the maintenance work on the ground, reducing maintenance time and complexity.
03
Improve equipment utilization:
-multifunctional design increases equipment utilization
The komatsu digger bucket of the Komatsu PC800 excavator is multifunctional and can adapt to a variety of operating needs, such as excavation, loading, leveling, etc. This multifunctional design reduces time wasted on changing tools or equipment and improves overall equipment utilization.
04
STONE: Construction machinery parts expert in China
Stone (Shanghai) Engineering Machinery Co., Ltd. is a leading supplier of engineering machinery parts, focusing on providing high-quality parts for mining companies. Since its establishment in 2004, we have been based in Shanghai, China, and have built our own brand STONE, becoming a trusted choice in the industry. We are committed to providing a variety of parts including bulldozers, excavators and wheel loaders for well-known brands such as Carter and Komatsu. Our product line covers a full range of OEM parts, such as Track Chain, Track Rollers, Sprocket, Excavator Buckets, Blades, Excavator Cylinders, Swing Circles, and various electrical and hydraulic components to ensure that our customers' stringent requirements for quality and performance are met.
quality
years experience
service
hours warrant
faq
Frequently Asked Questions
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1.Reasons for slow bucket lifting speed?
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(1) Reasons for slow bucket lifting speed
Leakage in the hydraulic cylinder: The internal seal of the hydraulic cylinder is worn or damaged, causing hydraulic oil leakage, affecting the movement speed.
Decrease in hydraulic pump efficiency: The hydraulic pump is worn or faulty, resulting in insufficient output flow.
Main control valve or overload valve failure: The control valve is stuck or leaking, resulting in insufficient hydraulic oil pressure.
Clogged hydraulic oil filter: Clogged filter causes poor flow of hydraulic oil.
Insufficient hydraulic oil or too high oil temperature: Insufficient hydraulic oil or too high oil temperature causes a drop in hydraulic system pressure.
Solution:
Check the hydraulic cylinder seal and replace it if necessary.
Check the working condition of the hydraulic pump and replace it if necessary.
Clean or replace the hydraulic oil filter.
Check the hydraulic oil level and oil temperature, and replenish or replace the hydraulic oil if necessary.
2.What to do when the bucket makes an abnormal sound?
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Loose hydraulic cylinder piston rod: The piston rod and the connecting parts are loose, resulting in abnormal noise during operation.
Air in the hydraulic cylinder: Air is mixed into the hydraulic cylinder, causing noise during operation.
Abnormal hydraulic system pressure: The hydraulic system pressure is too high or too low, causing abnormal sounds.
Worn hydraulic cylinder seals: Worn seals cause hydraulic oil leakage, causing abnormal noise during operation.
Solution:
Check the hydraulic cylinder connectors and tighten loose parts.
Remove the air in the hydraulic cylinder.
Check the hydraulic system pressure and adjust it to the normal range.
Check the hydraulic cylinder seals and replace them if necessary.
3. Is the bucket hydraulic cylinder prone to leakage?
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Leakage problems in bucket hydraulic cylinders are relatively common, mainly due to:
Worn or aged seals: The hydraulic cylinder piston oil seal, cylinder seal, etc. are worn or aged.
Scratched inner wall of the hydraulic cylinder: The inner wall of the hydraulic cylinder is scratched by foreign objects, causing hydraulic oil leakage.
Too high hydraulic system pressure: Long-term high-pressure operation causes damage to the hydraulic cylinder seals.
Solution:
Check the hydraulic cylinder seals regularly and replace worn parts in time.
Check the inner wall of the hydraulic cylinder and repair it if necessary. Adjust the pressure of the hydraulic system to avoid long-term high-pressure operation.
4. Will the wear of the bucket liner cause leakage?
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Wear of the liner may cause scratches on the inner wall of the hydraulic cylinder, which may cause hydraulic oil leakage. In addition, wear of the liner may also affect the grabbing performance and service life of the bucket.
Solution:
Check the wear of the liner regularly and replace the severely worn liner in time.
Check the inner wall of the hydraulic cylinder and repair or replace the hydraulic cylinder if necessary.
(5) How to deal with loose pins of the bucket?
Loose pins: Loose bucket connection pins may cause unstable bucket operation or even fall off.
Wear of connectors: Wear of connectors increases the matching clearance and loose pins.
Solution:
Check the bucket connection pins and tighten the loose pins.
Check the wear of the connectors and replace the worn parts if necessary.
Regularly check and maintain the bucket connection parts to ensure a firm connection.
The above inspection and maintenance measures can effectively solve common bucket faults and ensure the normal operation of the equipment.
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