Product Video
Products Description
|
Brand |
standard Bucket digging force |
Model |
Capacity |
Product Name |
|
Komatsu |
721 kN |
PC2000 |
9-13yd3 |
Bucket |
Product Details
|
Product Name |
Bucket |
|
Origin |
United States |
| Model | PC2000 |
|
Price |
Negotiable |
| Brand Name | STONE |
|
Packing Details |
Standard Export Packing |
|
Delivery Time |
0-30 Days |
|
Payment Term |
L/C, T/T |
|
Price Term |
FOB, CIF, CFR |
|
Supply Capacity |
1000 PCS/Month |
|
Minimum Order Quantity |
1 PC |
|
Material |
High strength wear resistant steel |
|
Technology |
Precision Machining |
|
Surface |
Treatment Anti-Corrosion Coating |
|
Quality |
Original Factory Standard |
|
After-Sales Service |
Full Support, Online Service |
|
Application |
Excavator |
|
Customizable |
including customized materials, surface treatment and specifications |
STONE Brand- Advantages of structural materials
Advantages
Structural optimization: The bottom of the bucket adopts a double arc design, which increases the gap at the heel and reduces wear. At the same time, the gap-adjustable sleeve device is used at the connection with the bucket rod, which further improves the stability and service life of the structure.
High-strength structure
Bucket tooth design: The bucket teeth are made of high-wear-resistant materials and use well-known brand products to ensure good excavation performance even under harsh working conditions.
High wear-resistant materials
Efficient operation: Through optimized structural design and the application of wear-resistant materials, PC2000 bucket can maintain a low maintenance frequency and reduce maintenance costs during high-intensity operations.
Applicable working conditions
STONE Brand-Bucket Design
Strengthened bucket tooth design:
The Komatsu mine bucket teeth are made of highly wear-resistant alloy materials, which can effectively resist wear and extend service life.
The bucket tooth installation structure is reasonably designed to support quick replacement, reduce downtime and improve work efficiency.
The bucket tooth shape is optimized to better cut into the material and improve excavation performance.
Advanced welding technology:
High-precision welding technology is used to ensure the connection strength between the bucket components to avoid cracking or deformation.
The welding parts are specially treated to further improve fatigue resistance and durability to meet the needs of high-intensity operations.
The overall welding process meets international standards to ensure the reliability of the bucket under harsh working conditions.
Reasonable bucket design:
The Komatsu mine bucket profile is optimized by fluid mechanics to reduce resistance and energy consumption during excavation.
The bucket design takes into account both depth and width to ensure maximum single excavation volume while avoiding material spillage.
The curved design of the bottom and sides makes it easier to fill and unload materials, further improving operating efficiency.
STONE Brand-Durability and reliability
The bucket teeth are made of Komatsu KVX hard material with a Brinell hardness of more than 500, which has high wear resistance and long-term sharpness.
The replacement of Komatsu mine bucket teeth is impact-free, safe and simple, and the replacement time is only half of that of traditional machines.
The floating pin design of the bucket reduces friction loads and improves durability.
The bucket adopts high-rigidity structural components and enhanced working devices, with strong impact resistance, suitable for heavy-duty operations.
Encapsulated wear-resistant reinforcement plates are used to reduce maintenance costs.
STONE Brand-Comprehensive improvement
1. Improve operational safety: Optimized bucket structure reduces danger
Sturdy structure: The Komatsu mine bucket uses high-strength steel and advanced welding technology to ensure stability under harsh working conditions and reduce safety hazards caused by structural damage.
Protective design: The edges and key parts of the bucket are reinforced to reduce the potential risks of accidental collisions to operators and equipment.
2. Improve operational flexibility: Adjustable bucket angle and position
Multi-angle adjustment: The inclination and position of the bucket can be flexibly adjusted according to different operating requirements to adapt to a variety of complex working conditions.
Hydraulic system support: Equipped with an efficient hydraulic system to ensure that the bucket is fast and stable when adjusting the angle and position.
3. Improve operational accuracy: Optimized bucket shape and size
Precise excavation: The shape and size of the bucket are optimized to more accurately control the excavation volume and material loading, reducing repeated operations.
Adapt to a variety of working conditions: The capacity and shape of the Komatsu mine bucket can be customized according to different operating requirements to improve excavation accuracy.
4. Improve the continuity of operation: Durable design reduces downtime
High wear-resistant materials: The bucket body, bucket teeth and side edges of the bucket are made of highly wear-resistant materials to extend the service life and reduce downtime maintenance due to wear.
Quick replacement design: The bucket teeth and other wearing parts are designed with quick replacement to reduce maintenance time and improve operation continuity.
5. Improve the stability of operation: Optimized bucket center of gravity design
Low center of gravity design: The center of gravity of the Komatsu mine bucket is optimized to ensure stability and reduce shaking during excavation and loading.
Balanced design: The structural design of the bucket ensures good balance at different angles and positions.
6. Improve the reliability of operation: High-quality materials reduce failures
High-strength steel: The bucket is made of high-strength steel to ensure reliability under high-load operations.
Advanced welding technology: Advanced welding technology is used to further improve the overall strength and durability of the bucket and reduce failures caused by welding quality problems.
STONE Brand-Reduce various potential losses and additional costs
Reduce extra costs caused by inefficient operations: Optimize design to improve efficiency
Reduce digging resistance: The bottom of the Komatsu mine bucket adopts a double arc design to increase the heel clearance, reduce digging resistance, and improve digging efficiency.
Optimized bucket design: The shape and size of the bucket are optimized to more accurately control the digging volume and material loading, reduce repeated operations, and improve work efficiency.
Reduce project delays caused by bucket damage: Durability ensures continuous operation
High durability design: The bucket is made of high-strength steel and high-wear-resistant materials, which can withstand high-intensity operations under harsh working conditions and reduce project delays caused by bucket damage.
Quick replacement design: The bucket teeth and other wearing parts adopt a quick replacement design to reduce maintenance time and ensure that the project is advanced on time.
Reduce downtime costs caused by bucket replacement: Extend service life
Wear-resistant design: The bucket body, side edges and bottom plate of the bucket are all made of wear-resistant materials, which significantly extends the service life and reduces the frequency of replacement.
Optimized structure: The structure of the Komatsu mine bucket has been optimized to reduce wear on key parts and further extend the service life.
Reduce additional expenses caused by bucket failure: high-quality design reduces failures
Advanced welding process: use carbon dioxide gas shielded welding or welding robots to ensure welding quality and reduce failures caused by welding defects.
High-quality materials: the bucket is made of high-quality steel and wear-resistant materials to reduce failures caused by material problems.
Reduce additional maintenance costs caused by bucket wear: wear-resistant design reduces wear
High wear-resistant materials: key parts of the Komatsu mine bucket (such as bucket teeth, side edges, and bottom plates) use high wear-resistant materials to reduce wear and maintenance costs.
Optimized bucket design: the shape and size of the bucket are optimized to reduce excavation resistance and reduce wear speed.
Reduce additional operating costs caused by improper bucket selection: optimize selection to improve benefits
Reasonable selection: provide a variety of bucket capacities and shapes, users can choose the most suitable bucket according to specific working conditions, and avoid additional operating costs caused by improper selection.
Efficient operation: optimized bucket design can improve excavation efficiency, reduce fuel consumption and equipment wear, and further reduce operating costs.
STONE Brand-Reduce various potential losses and additional costs
Adapt to different working depth requirements: from shallow to deep digging
Optimized digging range: The maximum digging depth of PC2000-8 is 9235 mm, and the vertical digging depth is 2710 mm, which can meet various needs from shallow to deep digging.
Flexible hydraulic system: The hydraulic system supports high-precision depth control to ensure stability and efficiency when working at different depths.
01
Adapt to different working environment requirements: from dry to wet
Durable structural design: The Komatsu mine bucket is made of high-strength steel and high-wear-resistant materials, which can adapt to various harsh environments such as dry and wet.
Protective device: Equipped with sturdy protective devices to protect key components from harsh environments.
02
Adapt to different working time requirements: from short time to long time
High durability design: The bucket and key components are made of high-wear-resistant materials to reduce wear caused by long-term operation.
Optimized hydraulic system: The hydraulic system reduces hydraulic loss and ensures stability and efficiency of long-term operation.
03
Adapt to different operating intensity requirements: from light load to heavy load
High-rigidity structural components: The bucket and working device adopt high-rigidity design, which can withstand a variety of operating intensities from light load to heavy load.
Reinforced rock bucket: Optional heavy-duty rock Komatsu mine bucket is suitable for high-intensity mining operations.
04
STONE Brand: Construction machinery parts expert in China
Stone (Shanghai) Engineering Machinery Co., Ltd. is a leading supplier of engineering machinery parts, focusing on providing high-quality parts for mining companies. Since its establishment in 2004, we have been based in Shanghai, China, and have built our own brand STONE, becoming a trusted choice in the industry. We are committed to providing a variety of parts including bulldozers, excavators and wheel loaders for well-known brands such as Carter and Komatsu. Our product line covers a full range of OEM parts, such as Track Chain, Track Rollers, Sprocket, Excavator Buckets, Blades, Excavator Cylinders, Swing Circles, and various electrical and hydraulic components to ensure that our customers' stringent requirements for quality and performance are met.
quality
years experience
service
hours warrant
faq
Reasons for slow bucket lifting speed?
Hydraulic system leakage: There is internal or external leakage in the control regulating valve, oil pipe or joint seal in the hydraulic system, which leads to a decrease in the amount of oil entering the hydraulic cylinder, resulting in a slow bucket lifting speed.
Hydraulic pump internal leakage: The hydraulic pump leaks internally due to wear or poor sealing, the volumetric efficiency and mechanical efficiency decrease, the flow of the hydraulic pump decreases, and the bucket lifting speed is affected.
Hydraulic cylinder internal leakage: The piston seal ring of the bucket hydraulic cylinder is damaged or the inner wall of the cylinder is stretched, resulting in oil leakage between the large and small cavities of the cylinder, causing internal leakage, which slows down the bucket lifting speed.
Insufficient system pressure: Improper adjustment of the overflow valve or low system pressure leads to insufficient supply of hydraulic oil, affecting the bucket lifting speed.
Hydraulic oil quality problem: The viscosity of the hydraulic oil is too low or the brand is improperly selected, resulting in increased leakage of system oil, affecting the bucket lifting speed.
How to deal with abnormal noises from the bucket?
Check the hydraulic pump and valve: If the abnormal sound comes from the hydraulic pump or valve, it may be due to damage to the pump shaft, stagnation of the valve core or spring failure. It is necessary to check the outlet pressure of the hydraulic pump and the stroke of the valve core to eliminate related faults.
Check the hose and pipeline: Delamination of the inner wall of the hose or blockage of the pipeline will cause throttling sound and shaking. It is necessary to check whether the hose and pipeline are unobstructed, and replace the hose if necessary.
Check the hydraulic cylinder: leakage in the hydraulic cylinder or damage to the piston seal may cause abnormal sound. It is necessary to check the sealing of the hydraulic cylinder and replace the seal if necessary.
Lubrication and tightening: Check whether the connection parts and pins of the bucket are loose. Looseness may cause abnormal sound and need to be tightened in time.
Is the bucket hydraulic cylinder prone to leakage?
The seal of the bucket hydraulic cylinder is easily worn or damaged during assembly, which may cause internal or external leakage.
Poor hydraulic oil quality, excessive temperature rise or improper brand selection can also cause hydraulic cylinder leakage.
Damage to the hydraulic cylinder piston seal or strain on the inner wall of the cylinder barrel is one of the common causes of hydraulic cylinder leakage.
Does the use of buckets require special training?
The answer is yes. Operating the buckets of large construction machinery such as the Komatsu PC2000 requires professional training to ensure safe and efficient operation.
First, the operator must be familiar with the performance, structure and operating procedures of the equipment, and master the correct operating methods and safety specifications. For example, before operation, it is necessary to check whether the hydraulic system, bucket connection parts and safety protection devices of the equipment are normal.
In addition, the operator must also understand how to adjust the operation method under different working conditions to avoid equipment damage or safety accidents caused by improper operation.
Secondly, safe operation is an important part of training. For example, it is strictly forbidden for the driver to leave the vehicle when the bucket is suspended, and it is not allowed to stand under the raised bucket or perform maintenance. When working in complex areas or at night, it is also necessary to have a dedicated person to command and ensure sufficient lighting.
Finally, the training also includes equipment maintenance knowledge to help operators extend the service life of the equipment and reduce the occurrence of failures. Through professional training, operators can master the skills of using buckets and ensure the safety and efficiency of operations.
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